SAG Mill Success—Start with the Basics. SAG mills are often flexible enough to accomplish the same size reduction provided. by two or three stages of crushing and screening, a rod mill, and some or all of the. work of a ball mill. With units available in ratings up to 35,000 hp, capable of supporting a grinding line that can output more than ...

Morrell Mi (SMC) single-Stage SAG Mill Model. This is a SAG or AG mill model that estimates the specific energy consumption (E SAG) using the equations of Morrell (2004). ... Where x is the particle 80% passing size in µm. SAG with pebble crushing circuit: Morrell, 2004.

Transfer Size, T80: Is the 80% passing size of ore as it passes from the SAG mill to the ball mill. It is typically about 1/3 the size of the screen opening but can be coarser than 1/3, especially when a pebble crusher is used. Screening at 5 mm ensures that the T80 will be about 10

The number of SAG mill revolutions required to grind the material to a P 80 of 1.7 mm is used to predict AG/SAG specific energy using quation 4. Correction E factors for feed size and pebble ing are applied to the AG/SAG specific energy, as well as specific crush energy adjustment from 1.7 mm to …

liner chuge sag mill - ZCRUSHER. Ø Effect Of Sag Mill Feed Size Distribution And Ore ... SAG Mill load during this liner cycle ranged from 800 to 1100 tonnes ... Further more the 52 row liner design ...

In a single stage SAG mill, there are two regimes of breakage that must be controlled in order to maximise power efficiency and hence capacity. These are the impact regime at coarse size and the abrasion regime at finer sizes. Impact breakage or the lack of it is a function of rock strength and feed size. Putland and

Single stage SAG Mills are very beneficial in reducing CAPEX for plants with a staged throughput approach. When future tonnage is to be increased, the SAG Mill can feed downstream ball milling to boost capacity. Fuller-Traylor SAG/AG Mills range in size from 4.3m through 12.2m in diameter with powers as high as 28,000 kW.

Before making a change in the SAG mill ball size it is important to test it first in simulation.

The biggest characteristic of the sag mill is that the crushing ratio is large. The particle size of the materials to be ground is 300 ~ 400mm, sometimes even larger, and the minimum particle size of the materials to be discharged can reach 0.1 mm. …

The Std. JK size distribution is that taken from ball size distributions measured from dumping and sizing the whole charge of production SAG mills, Morrell (1993). The mill with scats had a considerably finer size distribution, and notably lacks ball in the 40mm to 60mm size range. This is the size at which the porosity is exposed, and they

The range of mill sizes and versatile applications allow SAG milling to be accomplished with fewer lines than conventional set-ups. This, in turn, contributes to lower capital and maintenance costs for a SAG mill circuit. Versatile applications . SAG milling extends itself to many applications due to the range of mill sizes available.

1. The right determine of SAG feed size. This depends on the mill diameter and the ball size. Feed size necessary to take 80% of the maximum piece of ore that will crushed by the balls. For the big SAG more than 8 meters optimal feed size will be - 50mm. Ball size - 120 ... 125mm. Do not a pebble crushing, the need secondary crushing. 2.

size reduction in a comminution device. Because grinding theories are imperfect and ore hardness can vary with size, grindability tests are designed to best represent the size reduction of the industrial equipment analysed. For that reason, it is preferable to design a primary ball mill from a rod mill work index rather than a ball mill

Blank spreadsheet that is pre-populated with the field names needed to import laboratory test results into the SAGMILLING.COM circuit model testwork database (subscription required). Enter your test results, one per row, arranged into the columns indicated. To import into your testwork database, copy the block of cells starting with the top row ...

Figure 10: SAG Mill Feed from Normal and More Intense Blasts SIMKUS, R and DANCE, A. (1998 "Tracking Hardness and Size: Measuring and Monitoring ROM Ore Properties at Highland Valley The benefit of this approach over the use of additional crushing capacity Copper", AusIMM Mine to Mill Conference, Brisbane,Australia, pp113- is that no ...

By combining with SAG discharge and screening on the SAG discharge screens, top size control to the ball-mill circuit feed is maintained while still unloading …

1994: Sizing SAG Mills and Ball Mills at Batu Hijau for a 120,000 tpd plant from sampling PQ drill core and 105 geometallurgical samples (i.e., no bulk samples being available for pilot plant test work). 1995: Sizing the first 40 ft dia. SAG Mill at Cadia Hill from Bond Work Index test work.

The company said it has supplied trommel screens for almost four decades and has the capability to size SAG mill trommel screens with diameters up to 5.5 m. It designs the trommel screens to suit each customer's unique requirements, with capacities ranging up to more than 3,500 tons per hour (t/h) solids.

It is imperative to ensure the efficient removal of both slurry and coarse pebbles (critical size) in order to ensure the efficient operation of AG/SAG mills. Elimination of the above mentioned material transport problems will allow the mill to respond truly in terms of power draw for changes in mill load which depends on feed ore characteristics.

Surveys of the SAG mill during the first four weeks of operation showed the feed size distribution, transfer size and pebble rate to be lower or less than those catered for in the design.

Ball Mill Ball Size SAG Mill product P80 values are In large 15 pound and 40 pound mills a mixture of two different sizes of steel media . Inquire Now; sag mill ball mill mayukhportfolio co mayukhportfolio co 825032825032Mining plant825032sag mill ball mill.

• Transfer size (T80) is the term used to describe the SAG mill product that is sent to the ball mill. For peak performance and balancing the power available in the SAG mill and ball mill, the transfer size must be measured and controlled. • The transfer size will be 500 microns using a 12mm opening trommel. This can be true under special

= SAG mill feed sample mass, grams The ball mill pinion energy is determined from the Bond the Third Theory of Comminution : S d-BWI = 1.102 * 44.5 / (P cs 0.23 G pb 0.82) / (10 / P 80 1/2 – 10 / F 80 1/2) where : S d-BWI = Bond ball mill work index on SAG ground ore, kWh/ton ground F 80 = 80% passing of SAG ground of the test feed size ...

targets by lowering the throughput. Further, the SAG mill circuit was characterized by fluctuating feed size of between x. F, 80 =102 to 185 mm. A need for control of the feed size as well as blending ratios was recommended for an efficient operation in terms of throughput and final product size. This could be achieved through closer monitoring of

The capacity of the SAG mill is related to lots of factors such as feed size, size distribution, discharge size and grindability, etc., and it should be confirmed according to the actual situation. SM40*14'——means it is a dry mill.

Size analysis diagram of underscreen stream along with SAG mill feed is showed in Figure 6. Characteristics of the third sample and its comparison with plant design numbers (targets) could be ...

The crushed pebbles fall directly onto the SAG mill feed belt and return to the SAG mill. SAG mill product feeds two parallel ball mills of 6.6 m×11.1 m (internal diameter×length), each with a 9.7 MW twin pinion drive. The ball mills are operated at a ball charge volume of 30–32% and 78.5% critical speed.

• 28 MW GMD for a 40' SAG mill • 28 MW GMD for 42' SAG mill Whether it is size or an installation at the highest altitude (4600 m.a.s.l.), ABB's GMDs are well positioned to contribute to the building of larger and ever more powerful mills.

Many designers and mill operators believe that the benefits of simplicity and the ability to handle throughputs in excess of 3 500 tons per hour of solids make trommels the preferred equipment for this application. "A key component ensuring optimal performance of SAG mill trommels is the screen panel, which enables this equipment to classify large volumes of mill product," says Francois ...

The transfer size, T 80, is the characteristic size of the stream between the primary (SAG) and second (ball mill) stages of grinding.It is an important tuning factor for making the circuit work effectively.

of grate/pulp lifter design in AG/SAG mill discharge. The current understanding from literature lacks knowledge of mill content size distribution and its effect on discharge through the grate at various aperture sizes and radial positions. It also indicates that in order to advance the understanding in a meaningful way, a more mechanistic ...

Trommel Sizing. The sizing of the SAG mill trommel needs to cater for both the classification of the solids and drainage of the slurry. The trommel sizing needs to balance trommel capacity and screen media wear life. Multotec trommel frames meet the BS 7608:2014 guide to fatigue design and assessment of steel products.

Size (mm) Figure 1: Sag Mill Feed Size Comparison Between Sieving and Image Analysis Using the "Split" RELATIONSHIP BETWEEN FEED SIZE AND PERFORMANCE The 80% passing size is often used to describe a size distribution. It is a useful approach when broad associations between size distribution and I-206 performance are being looked for.