•Roll-strip contact length L •Average strip width w –despite the fact that spreading, or an increase in width, may actually occur if edger mills are not used •Average true stress of the strip in the roll gap Y avg •Assumes no friction and thus predicts lower roll force than the actual value •Power per roll (SI units)= pFLN / 60,000 kW

What You Should Use This Calculator For. You should use this calculator to compare materials, diameters, and wall thicknesses to find out how to make your designs safer. For example, lets say your local metal distributor has 1.75x.095 tube and 1.25 solid bar on sale from some huge bulk purchase that fell through with another customer.

SPINNING CALCULATIONS Conversion of Weight units Ø 1kg = 2.2046 lbs Ø 1kg = 1000 grams Ø 1gm = 15.432 grains Ø 1lbs =...

Strip Width Calculator. 7611 Saint Clair Ave Mentor, OH 44060 Phone: (440) 269-1420 Fax: (440) 269-1410

Coyote Steel & Co. 2030 Cross Street Eugene, Oregon 97402 USA No. 1 Handbook of STEEL SIZES & WEIGHTS For Industry Phone: 541-461-2060 Toll-free: 1-800-553-0240

Download the Excel spreadsheet templates in this article to make preliminary heat exchanger design calculations. These templates use S.I. units and U.S. units. Calculate the required heat transfer area based on values needed. They will also calculate the number of tubes needed for a shell and tube heat exchanger and to calculate the pipe length needed for a double pipe heat …

Steel Weight Calculator. The weights calculated on this steel weight calculator page are for guidance only. They are calculated using average densities for the materials. The exact composition of the material will affect the weight of the actual piece. The information provided in …

between the thinner tube and tube sheet, a shift of the tube results. One of the most important steps for ensuring a safe and permanent tube joint is to thoroughly clean the surfaces of the tube end and the tube hole wall. These two surfaces must be clean and free of all dust, mill scale and pits or scratches. It is extremely important to ...

finishing mills, which will roll the steel in tandem with one another. The workhorse roughing mill has 135" wide rolls for rolling 'broadside' (as the first roughing mill is commonly called) to make a slab wider. A 5,000 hp motor drives 42"-diameter work-rolls through 28:1 …

S: Allowable Stress value of the Pipe Material (A 106-B) at Design Temperature (500° F). Refer to Table A-1 (or Table A-1M) of the ASME B31.3 (Fig. 3) for getting the value of the allowable stress. Travel in the horizontal (x) direction for allowable stress value and vertical (y) direction for pipe material, and the match point to get the ...

ERW Tube Making Machine For Carbon Steel Tube Mill Manufacturer. ERW Tube Making Machine according to customers' feedback: too much time wasted on changing the roller. New Victor developed roller quickly change system.The system can replace the …

Roll pass design in continuous bar mills rahul kishore. Analysis of rolling govinda kumar. Rolling Process Deepak Sharma. R O L L I N G Moiz Barry. Roll Pass Design strategy Sead Spuzic. rolling+process govinda kumar. Thermo Mechanical Treatment Ansar …

Click here to download a pdf that details how to calculate rpm settings for mills with multiple motor drives in four easy steps.Need more information? Use our Quick Contact form or call us at 888-953-9400.

3. Troughing idler load ratings are based on a load distribution of 70% on center roll and 15% on each end roll for all trough angles. 4. Unequal length rolls or picking idlers are not covered by this standard.

Round Bars Spec. Diameter, in. Diameter Tol. Hot Roll Steel Round Bar A36 Hot Rolled Up to 0.3125, incl. +/- 0.005" Hot Roll Steel Round Bar A36

Bend-Tech PRO. Bend-Tech PRO was introduced with our assembly interface which has taken the market by storm. With a modest price of only $295.00 everybody can design and fabricate tube, pipe, rod, bar, and wire like the pros. Buy Now: $295. +$10 shipping & download.

The new SSAB High Strength Structural Hollow Sections – Handbook for Steel Structures 2017 and SSAB Domex Hollow Tube Sections – EN 1993 Handbook 2016. Handbooks offer guidance and practical instructions for safe and efficient design of hollow sections. The first book is focused on steel grades S355-S460 and the other book offers brand-new ...

Hydraulic Calculations Target Hydraulics make a list here for you learn and check when you design your hydraulic system/hydraulic power pack unit or hydraulic components. Target hydraulics assumes no liability for errors in data nor in safe and/or satisfactory operation of equipment designed from this information. --Hydraulic Test Bench.jpg 1.

The three high rolling mill utilizes the principle of passing the work back and forth to achieve a series of reductions. Unlike the two high reversing mill, the three high mill has three rolls that always spin in the same direction. An elevator mechanism lifts and lowers the work so that it can be passed back and forth through the rolls.

Tube roll design is an organized process culminating in the production of a roll formed welded metal tube. First consideration is the products' specific characteristics of size, shape and physical properties. The next consideration is the forming and welding machinery available to the producer. This includes mill capacity, mill condition ...

All Dimensions are in Inches. Use the "Tab" key to move between fields. The above information is an estimate only and should be treated as such. Due to different variables on different mills, the width (s) calculated are strictly approximate and should be proven out before ordering an abundant supply.

WE SIMPLIFY. Complete project solutions for the hot rolling mill industry. PPRM has been providing complete project solutions (Design, Manufacture & Mill Commissioning)for Bar, Rod and Section mills for the past 25 years. PPRM is one of the most "efficient" and "cost effective" engineering companies in …

To accelerate the math or calculation you can use the shortened formula:Dm <= Km * d^0.5where Km =6 (log dk) is taken from Figure 5 according to the fineness of the finished product dk. These formulas are applicable to the case of feeding a mill with only single-sized balls and not a mixture without consideration for ball wear.

Schematic of design hammer mill 1-Main frame,2-Single phase Electrical motor 1 k Watt, 3-Hammer mill housing ... Design calculation of the major parts of the ha mmer: ... roll, hori zont al or ...

calculation and more advanced investigations. Depending on the individual specification requirements and experience, the most suitable package of calculations has to be selected to provide a design that is both reliable and safe. Calculation principles When selecting axlebox bearings, in addition to the bearing rating life calculation, other

The importance of roll crowning is explained, along with deformation and crown calculations. Included are a discussion of crown contour vs. crown at center of roll, and the concept of compound crowning to allow for end relief in addition to a simple straight dub or taper.

Weight Calculator. Metal gets heavy, and whether you want to see how much shipping is likely to be, or if your vehicle (or back) can handle it, it's good to know what your order weighs. To help with that, we've got our handy weight calculator here. Fill out the information below and it will tell you how heavy that piece of material is.

Calculation of driving power 3.1 Lower roller drive moment. The lower roller of the plate rolling machine is the driving roller, and the driving torque on the lower roller is used to overcome the deformation torque T n1 and the friction torque T n2.. In the process of steel plate rolling, the deformation capabilities which stored in AB section of steel plate (see Fig 1a and Fig 2) is 2Mθ, the ...

The conventional design is most commonly used when running multiple tube and pipe sizes made of mild steel with a T/D ratio (thickness divided by diameter) of between 3-8%. If the gauge thickness is below 3% or above 8%, other styles of design are recommended, such as Edgeform, Versatile Edgeform, or W-Style.

In the tube mill, flat steel strip (1) is formed continuously around its longitudinal axis to produce a round tube. This is done by moving the strip through a progressive set of rolls (2-6). The strip edges (7) are heated by either high frequency induction or contact welding and then forged together by weld rolls to create a continuous ...

Design of Rolling Mills | Metallurgy. After reading this article you will learn about the design of rolling mills. A rolling mill includes one or more roller stands, a main drive motor, reducing gear, stand pinion, flywheel, and coupling gear between the units. The roll stand is the main part of the mill, where the rolling process is actually done.

The first test roll must be done with the airetrol or electric rolling motor set for low torque to avoid over rolling. 3. Measure the tube ID after rolling. If more expansion ls needed, increase the torque setting on the control and roll the second tube. Check the nished ID this step may have to be repeated on tube # 3.

The basic parameters used in ball mill design (power calculations), rod mill or any tumbling mill sizing are; material to be ground, characteristics, Bond Work Index, bulk density, specific density, desired mill tonnage capacity DTPH, operating % solids or pulp density, feed size as F80 and maximum 'chunk size', product size as P80 and maximum and finally the type of circuit open/closed ...